Zvashandiswa kugutsikana
Mumwe mutengi muPhilippines akambondibvunza kuti: “Ndingaziva sei kuti makabhachi ako akavakwa kuti agare kwenguva refu, kwete kungopendwa kuti aratidzike zvakanaka chete?” Mubvunzo wakanaka. Mhinduro haisi mubhurocha - iri pasi pefekitori. Saka hechino chinoitika pakati pesimbi inotonhorera inotonhora nekabhachi rakapedzwa rakagadzirira kuiswa mumudziyo.
Danho 1: Kucheka neLaser — Panotangira Panel Yese
Zvinhu zvakabikwa isimbi yakamonerwa nechando, ine ukobvu hwe 0.5–0.8 mm yemakabati emahofisi neechikoro, kusvika 1.0 mm yekushandiswa kwakasimba. (Hauzive kuti purojekiti yako inoda ukobvu hupi? Gwaro redu remakabati esimbi rine saizi nehukuru hwaro rinoratidza bhendi rakazara re 0.4–1.0 mm kune mashandisirwo chaiwo.) Makoiri anomonerwa patafura yekucheka laser. Musoro we fiber laser - unotungamirirwa nechirongwa chezvikamu chakaiswa paCNC console yemushandisi - unotevera mutsetse wepaneru yega yega, kucheka, uye kupinza nekumhanya kwaisazogoneka nemaoko kana nzira dzekare dzeplasma. Kunyatsokosha kunokosha pano nekuti paneru ine 0.5 mm kubva pamativi maviri haizovharike pamusuwo. Laser ye fiber inocheka mipendero yakachena isina kupisa kwakanyanya, saka press yekukotama pasi inowana mapaneru akati sandara uye akafanana - unit 1 ne unit 500 zvakafanana.
Danho rechipiri: Kuboora CNC — Maburi Asiri Kufungwa Mushure Menguva
Mapaneru achangobva kuchekwa anoendeswa kuCNC turret punch press. Apa ndipo panodzvanywa maburi emhepo, maburi ekuisa hinge, maburi ekuvhara mabhareki, uye mabhureki ehurodhi anorembera zvese nenzira imwe chete. Mapurojekiti echikoro ndipo panowanikwa kugadzikana kwepunch nekukurumidza - gwara redu rekugadzira machira echikoro rinotsanangura kuti pepa rema spec rinofanira kuratidza sei usati waraira. Mafekitori ekare anoboora izvi nemaoko - nzvimbo dzisingaenderane zvinoreva mahingi anosunga, makiyi anonamira, uye mapini esherufu anogara akakombama. Pamutsetse weCNC punch, nzvimbo dzezvishandiso chikamu chefaira redhijitari rakafanana neraser cut. Hapana chinoyerwa nemaoko. Mhedzisiro ndeyekuti paunoboora hinge panzvimbo A papaneru remusuwo woisa A papaneru recarcass, anorongeka nekuti maburi ese ari maviri akaboorwa kubva kuma coordinates akafanana - kwete nekuti mumwe munhu akaita rombo rakanaka.
Danho rechitatu: Kukombama kwePress-Brake — Kushandura Sheet Yakati sandara kuita Structure
Panel yakati sandara haina kuomarara kwechimiro. Kukombama kunochinja izvozvo. Bhokisi rinodzvanya mipendero yepanel yega yega kuita maflange akakombama zvakanaka - kazhinji 90° inodzoka pamapanel epadivi, uye chimiro chakabatana pamapanel epasuo chinoumba rebate yemusuwo uye stiffener panguva imwe chete. Mafold aya anoita zvinhu zviviri: anogadzira geometry inosunga mapaneru pamwe chete pakuungana, uye anowedzera zvakanyanya kuramba kwepanel kuchinjika. Sheet rakati sandara re 0.6 mm rinokotama zviri nyore mumaoko ako; sheet rimwe chete rine maflange maviri e 90° rinova rakaomarara zvechokwadi. Ndosaka gauge yesimbi (ukobvu) uye chimiro chakapetwa pamwe chete zvinosarudza simba renyika chaiyo - kwete ukobvu hwega.
Danho rechina: Kubatanidza — Majoini Anogara Aripo Paanokosha
Haasi majoini ese ari mu locker anofanira kusungirirwa. Pamhando dzeKD (knock-down), mapaneru ecarcass anosangana pakuungana kuburikidza nenzungu dzakaiswa kare - hapana welding inodiwa nemushandisi wekupedzisira. (Kana uri kuyera zvivakwa zviviri zvepurojekiti yako, kuenzanisa kwedu kweKD vs welded kunofukidza simba, mutengo wekutumira, uye mamiriro enzvimbo pamwe chete.) Asi mamwe mapoinzi ekuvaka - ma hinge reinforcement plates, ma lock-bar guide brackets, internal shelf supports pama weld-carcass models - anosungirirwa mu MIG kufekitori. MIG (Metal Inert Gas) welding inogadzira bead rinoenderera mberi rinobatanidza simbi newaya yekuzadza kuita chidimbu chimwe chete. Kana zvaitwa nemazvo, weld zone yakasimba sesimbi yakakomberedza. Welders dzedu dzinoshanda kusvika pakureba kwe seam-length uye penetration spec, uye welds dzinoongororwa nemaziso mapaneru asati aenda kumutsara wekugadzirisa pamusoro.
Danho rechishanu: Kurapa Pamusoro uye Kuputira Upfu — Kupedzisa Kunodzivirira
Upfu husati hwasvika papaneru, simbi inopfuura nemumutsara wekugadzirisa usati wasvika padanho repamusoro: kubvisa mafuta, kuchenesa ngura, zinc phosphating, uye passivation. Dzoka chero imwe yematanho aya uye upfu hunozopedzisira hwaputika uye hwabvaruka - kwete kubva kunze mukati, asi kubva pamusoro pesimbi kunze. Mushure mekugadzirisa usati wasvika, mapaneru anoturikwa pamutsetse wekutakura wepamusoro, anotamiswa muspray booth, uye anoputirwa nemagetsi: upfu hunopihwa chaji yemagetsi uye mapaneru ari pasi anohukwezva zvakaenzana - kusanganisira muzvikamu zvakadzika uye zvakatenderedza zvingapotsa pfuti yependi. Ipapo conveyor yakatakura inotakura mapaneru kuburikidza neovheni inochenesa. Kupisa kunonyunguduka uye kunosanganisa zvidimbu zveupfu kuita firimu rinoenderera mberi, rakaoma. Mhedzisiro yakajairika ndeyekupedzisa kunodarika maawa anopfuura mazana mashanu ekuyedzwa kwesalt-spray. Ruvara rwunofananidzwa neRAL kana custom match - grey light, beige, chena, kana chero ruvara rwunotsanangurwa nemutengi - runoiswa kubva mubatch imwe chete kuti kurongeka kwese kurambe kwakafanana. Coating iyi mutsetse ndiyo imwe chete iyo kuchenesa kwako kunochengetedza panzvimbo yacho - gwara redu rekuchengetedza fenicha yehofisi yesimbi rinofukidza divi rekutarisira.
Danho rechitanhatu: Kurongedza nekuisa zvinhu mumidziyo
Apa ndipo panobatsira mutengi kugadzira KD. Panzvimbo pekutumira locker yakaungana zvizere - iyo inonyanya kuve mhepo - yuniti yega yega inokamurwa kuita mapaneru akasiyana, yakaputirwa nefoam inodzivirira pearl-dotton, uye inoiswa mubhokisi rine zvese zvishandiso (mabhaudhi, nzungu, mahinji, kiyi, makiyi) mubhegi rakanyorwa mukati. Masvomhu akafanana ekutakura zvinhu anoshanda muhuwandu hwedu hwese hweKD - gwara redu remabhedha ekutengesa rinoratidza kuti mibhedha yekudonha inoiswa sei yakapfava nezvikonzero zvakafanana. Makatoni akapfava anounganidzwa pamapallet kana zvakananga pasi pemudziyo mumakoramu akasimba, akasimba. Maitiro ekurodha akarongwa padanho remutengo - chikamu chebasa redu, kwete kufunga nezvekupedzisira. Musiyano kubva kuma locker akaunganidzwa ekutumira wakakosha: flat-pack inokodzera mayuniti akawanda pamudziyo, izvo zvinoderedza zvakananga mutengo wekusvika pamudziyo pachidimbu chemutengi. Kuchengetedza ikoko kunowanzo pfuura nguva yekuunganidza panzvimbo, iyo inotora maminetsi gumi kusvika makumi maviri payuniti nemidziyo yemaoko.
Maitiro Akazara Pakupfupisa
| Stage | Midziyo / Nzira | Kuongorora Hunhu Hwakakosha |
|---|---|---|
| 1. Laser Kucheka | Laser yefiber CNC | Zviyero zvepaneru ± 0.1 mm |
| 2. Kuboora kweCNC | Kudzvanya kweTurret punch | Kurongeka kwenzvimbo yegomba, mipendero isina burr |
| 3. Kukombama kwePress-Brake | CNC press brake | Kona kona, kureba kwekudzoka kweflange |
| 4. Welding | MIG Welding | Kureba kwemusono, kupinda mukati, kuongorora nemaziso |
| 5. Kurapwa kusati kwaitwa + Poda Coat | Bhati remakemikari rine matanho mashanu + spray yemagetsi + mushonga weovheni | Ukobvu hwekuputira (µm), kunamira kwakachekwa |
| 6. Kurongedza + Kurodha | Kuputira nedonje reparera, tambo yekatoni, hurongwa hwekutakura zvinhu mumidziyo | Kukwana kwehardware, huremu hwekatoni, kururama kwechinyorwa |
Izvi Zvinorevei Kana Uri Kutsvaga Mari
Maitiro ari pamusoro apa akajairika pakati pemafekitori makuru esimbi anochengeterwa zvinhu — uye haawanzo kuwanikwa pakati pemamwe. Tsananguro yedu yevagadziri vepamusoro vefenicha yehofisi yesimbi muChina inoratidza zvinoparadzanisa mapoka maviri aya. Musiyano uripo pakati pefekitori yakanaka nefekitori iri pakati nepakati unowanzova pazvinhu zvitatu:
- Ukobvu hwesimbi uye giredhi — bvunzai kuti chii chaizvo chinonzi mm spec, kwete "18 gauge" (nhamba inoreva zvinhu zvakasiyana muzviyero zvakasiyana). Chiyero chedu ndechekuti 0.5 mm yemapaneru epadivi, 0.6 mm yemasuo; mamodheru ane mabasa anorema anoshandisa 0.8–1.0 mm.
- Kurapwa usati waisa hupfu — mutsetse une matanho mashanu (kubvisa mafuta → kuchenesa ngura → phosphate → passivate → sukurudza) ndiyo diki yekupedzisa inomira. Matanho mashoma zvinoreva kuti pendi iri pasimbi isina kugadzirwa zvakanaka.
- Kuenderana kwepaneru nepaneru — kumbira sampuro kubva pakati pekushanda, kwete chidimbu chekutanga chete. Mitsetse yeCNC inofanira kugadzira mapaneru akafanana muhurongwa hwakazara; mitsetse inoshandiswa nemaoko inodonha.
Kana mutengesi asingakwanise kukuudza ukobvu hwesimbi yavo mumamirimita, huwandu hwematanho ekugadzirisa usati watanga, kana kuti punch press yavo ndeye CNC here kana kuti yemaoko — mibvunzo iyoyo inofanirwa kupindurwa usati waisa odha.
Mibvunzo Inonyanya Kubvunzwa
Chii chinoshandiswa kugadzira makabati esimbi?
Mazhinji ema locker esimbi anogadzirwa nesimbi inoputirwa inotonhora, ine ukobvu hwe 0.4–1.0 mm zvichienderana nekushandiswa kwayo. Simbi inoputirwa inotonhora inopa kupenya kwakapfava uye kushivirira kwakasimba pane simbi inoputirwa inodziya, izvo zvakakosha pakunamira kwemusuwo wakachena uye kupenya kwakafanana kweupfu.
Zvinotora nguva yakareba sei kugadzira locker yesimbi?
Kune jira resimbi rine gonhi rimwe chete kana kuti rine magonhi akawanda rinogadzirwa pamutsetse weCNC, maitiro ekugadzira kubva pakucheka pepa kusvika pakatoni rakaiswa zvinhu anowanzo tora mazuva matatu kusvika mashanu ekushanda pabhechi rega rega, zvichienderana nehukuru hweodha, nguva yekuchenesa poda, uye matanho ekuongorora mhando.
Chii chinonzi kuputira hupfu pajira resimbi?
Kuputira upfu inzira yekupedza nemagetsi. Zvidimbu zveupfu hwakatsetseka zvinochajwa nemagetsi uye zvinopfapfaidzwa pasimbi dzakagayiwa, zvozoiswa muovheni. Mugumisiro wacho unova wakaoma, wakaenzana, unodzivirira kutsemuka, kukwenya, uye ngura zviri nani kupfuura pendi yemvura.
Sei makabati esimbi achitumirwa akazara?
Kutumira zvinhu zvisina kuvharwa (KD — kudonhedza) kunokanda locker yega yega kuita mapaneru akasiyana-siyana, ayo anoungana zvakasimba mubhokisi. Izvi zvinowedzera zvakanyanya huwandu hwemayuniti pamudziyo mumwe chete zvichienzaniswa nemalocker akambounganidzwa, zvichideredza mutengo wekutakura payuniti imwe neimwe. Kuisa zvinhu panzvimbo iyi kunowanzotora maminetsi gumi kusvika makumi maviri payuniti imwe neimwe uchishandisa zvishandiso zvepakutanga.
Ndezvipi zvinongororwa zvemhando yepamusoro zvinoitika panguva yekugadzira makabha esimbi?
Nzvimbo dzekutarisa dzemhando yepamusoro dzinosanganisira: kuongorora mativi emapaneru akachekwa neakaboorwa, kuongorora kwekuona uye kwechimiro cheweld-seam, kuongorora ukobvu hwecoating uye kunamira mushure mekuputira hupfu, kuongorora kurongeka kwemusuwo uye mashandiro ehinge mushure mekuungana, uye kuongorora kwekupedzisira pre-pack mabhokisi asati avharwa.
